Waste is a non-value-added activity, which the customer is willing to pay for. At Toyota, the seven wastes were classified in:
- Overproduction, the worst one;
- Waiting;
- Material transportation;
- Unnecessary process;
- Inventory
- Movements;
- Defects;
Going to an hospital is far from being a joyful activity, especially for the kids. It is suffering from the beginning to the end and I understand that part of that suffering could be much less. Well, this week I went to a doctor with my son and I faced a lot of waste in this process. I do not know if people realize how simpler it could be.
At least here in Brazil, scheduling is the easiest part. The problem begins when you arrive at the hospital or clinic. When we arrived, we parked the car and we were supposed to go to the infirmary. Question: do you think there was any identification showing where it would be? You are right, there was not. We went to the main reception and, after 10 minutes waiting, we were informed where to go.
In our case, we arrived 15 minutes before the scheduled time and then we went to the reception, where we got to pick a password number to be attended. Why is it all about? Simply for the lady at reception desk confirm that we really had all the docs required to go to the other reception (????). Yes, there was another reception desk and another kind lady who started to generate (finally) the medical protocols. Despite the disorganization in her desk, we realized that we had non-schedule patients already waiting, but ahead of us. I just argued the reason of scheduling with her and I had no response.
After 10 minutes waiting in line, some more minutes waiting the lady to look for the protocols in the middle of work in process papers on the desk (finished protocols, waiting approvals, on going protocols), we were finally attended and guess what? We had to answer the same questions already made in the first reception desk, and we had also to confirm the things that were already written in the medical protocol such as, "which exam are you going to do?". A complete waste of time!
After overcome this step, we were sent to the WAITING room (one of the seven wastes). 10 more minutes waiting until finally see the doctor for the exam. 5 minutes with the doctor and we could go back home.
Let's us make an analysis. We took almost 1 hour to see the doctor. Let's take a look in a graphical way:
Applying some LEAN concepts, this time could have been much less:
1 - improve visual displays and signals, especially in the hospital entry. That would make people spend less time looking for where to go (5S);
2 - the main reception is an unnecessary step for the scheduled people . It should be a standard and clear that it is only required for emergencies and non-schedulled patients (Standardized Work);
3 - There is no priority in the exams, neither a way of time schedule management to allow doctors to attend non-scheduled patients. A Visual Management board would be very useful here;
4 - There is an opportunity for leveling. Non-scheduled patients should only be attended in low load periods of the day (Heijunka);
As to me, the biggest waste was my time, but concerning the hospital, there is clearly a waste of money. If cases like mine were faster, it would allow the hospital to perform more exams and, as consequence, more earnings to the hospital. And I am not mentioning the motiviation for the employees for being more productives. I hope to have initiatives like in USA in the future, where Lean Hospitals are spread (at least a bit).

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